Thermoforming & Vacuum Forming

Vacuum forming is a versatile and cost-effective method for shaping plastic materials into detailed, uniform parts. At D&D Plastics, we use this highly efficient technique to produce precise, high-quality plastic components for a wide range of industries. In this process, a heated plastic sheet is draped over a mold, and a vacuum is applied to pull the plastic tightly around the mold, forming an exact shape.

D&D Plastics‘ vacuum forming services are widely used in industries like automotive, industrial equipment, recreational vehicles, boats, and signage. This method allows for quick turnaround times, consistent results, and excellent cost efficiency—especially for small to medium production runs.

🛠️ How Does Vacuum Forming Work?

At D&D Plastics, the basic vacuum forming process typically includes the following steps:

• Material Selection: A flat plastic sheet is selected based on the required durability, clarity, and flexibility of the final product.

• Heating: The plastic sheet is heated in a controlled oven or heating chamber until it becomes soft and pliable—just enough to form without melting.

• Forming: Once heated, the sheet is draped over a mold. A vacuum is used to draw the plastic tightly around the mold, capturing every detail.

• Cooling and Trimming: The formed plastic is cooled and hardened, then carefully trimmed to specifications. At D&D Plastics, we finish each part with options like dremmeling, bonding, or CNC routing, and inspect every piece for quality.

Check out our materials page here to find the right material for your project!